The Role of Quality Control in Sheet Metal Fabrication08 September 2022
Sheet metal fabrication is the process of creating metal structures by utilising a wide array of techniques such as stamping, blanking, shearing, cutting, and bending. This process often uses sheets of steel and other metal materials in creating and assembling larger final products.
Many industries take advantage of this process as it can generate high-precision parts. Since sheet metal fabrication utilises computerised and automated machines, parts are expected to boast precise dimensions at specific tolerances the industries would need. Sheet metal fabrication can also accommodate customised designs at high capacity, providing industries with plenty of products in a short time.
Even though sheet metal fabrication guarantees tons of products with precise dimensions, custom shapes, and modern finishes, fabricators should still practice quality control.
The Principles of Quality Control
Quality control in sheet metal fabrication is carried out by performing numerous activities that would measure the products against common standards. The standards set for sheet metal fabrication aim to maintain the quality of consumer goods and manufactured parts needed by businesses in various fields and industries.
Fabricators can only provide quality products to their clients if they will always practice quality control. After all, it serves as the basis for standards compliance, cost reduction, safety, and other crucial elements of their operations and their expected products.
For consumers and clients, the existence of stringent quality control in a fabrication plant means that they can expect a better return on investment on the fabricated components.
Quality Control Main Advantages
Quality control in sheet metal fabrication can provide tons of advantages. Some advantages of quality control are as follows.
• Generate Quality Products: Since quality control covers the selection of metal materials, fabricators can conveniently opt for the best ones so they can also produce quality products. When selecting the materials, fabricators carry out numerous checks, inspections, and tests just to make sure that they choose the right ones. Upon choosing the materials, quality control practices are still maximised so that the fabricated products can boast the needed specifications and perform optimally.
• Ensure Consistency: Quality control does not only deal with material selection, but it can also cover the manufacturing process itself. And so, fabricators are set to follow a set of standards in carrying out the fabrication processes, making sure that clients can expect similar consistent products throughout their service. These standards can make every fabrication project possible, even those with complex requirements.
• Minimise Risk and Hazards: Another advantage of quality control in sheet metal fabrication is it can minimise risk and hazards for fabricators assigned to key projects. Quality control entails the regular checking and testing of the machines and tools used for the fabrication project. Once defects or issues have been detected, these equipment pieces would have to be subjected to repairs before they can be used again. Quality control also involves fabricators undergoing some training on safety practices to lessen making mistakes.
• Reduce Expenses: One more benefit of quality control in sheet metal fabrication is it can reduce expenses. The number of errors during the fabrication process is expected to lessen since quality control practices are expected to be followed. And since products are expected to boast no defects, the chances of the products getting returned to the shop are reduced significantly, which can diminish revenue loss.
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